Microscopic morphology of blends between a new “all-acrylate” radial block copolymer and a rosin ester resin for pressure sensitive adhesives

With the goal of developing new pressure sensitive adhesive systems, the miscibility and the phase morphology of blends between novel symmetric four-arm star “all-acrylate” block copolymers synthesized by atom transfer radical polymerization (ATRP) and a rosin ester resin tackifier was studied with a combined differential scanning calorimetry (DSC) and atomic force microscopy (AFM) approach. Copolymer–resin compositions with increasing resin content in the blend were studied. The DSC results show good miscibility for compositions lower than 60 wt%, with a single glass transition at a temperature between those of the two pure compounds. The AFM results indicate that the initial two-phase morphology typical of the block copolymer matrix is preserved up to 60 wt% of resin. Above that value, a third phase, attributed to aggregates of the pure resin, is observed. Upon ageing, the homogeneous systems (e.g., blends with 40 wt% of resin) undergo a slow migration of the tackifying resin towards the surface of the sample, which can be understood in terms of surface free energy considerations. This eventually leads to the formation of a layer of pure resin at the surface.