The wetting behaviour of silver on carbon, pure and carburized nickel, cobalt and molybdenum substrates

Properties such as thermal and electrical conductivity or the expansion behaviour of silver matrix composites with carbon based inclusions are strongly affected by the contact angle between carbon and silver. In order to promote wetting of carbon, insertion of metallic interlayers such as nickel, cobalt or molybdenum is a feasible approach. This paper presents contact angle measurements done with the sessile drop method on carbon substrates (glassy carbon, polycrystalline graphite) and on pure nickel, cobalt and molybdenum foils. The ability of these interlayer elements to lower the high contact angles of silver on glassy carbon (117°) and polycrystalline graphite (124°) under vacuum conditions was verified. Unlike nickel (30°) and cobalt (26°), molybdenum (107°) nevertheless was not wettable by liquid silver (at 1273 K) under vacuum conditions. ToF-SIMS was used to identify oxygen on the surface, causing higher contact angles than expected. After oxide reduction a contact angle of 18° on molybdenum was detected. Furthermore, the influence of carbon diffusion on the contact angle was investigated by gas phase carburization of the metal foils. ToF-SIMS and XRD identified dissolved carbon (Ni, Co) and carbide formation (Mo). However, only nickel and cobalt showed a slight decrease of the contact angle due to carbon uptake.