Fabrication of engineered particle-doped light diffuser with a soft transparent mold of UV-curable polymer

Engineered particle-doped light diffuser is realized by a simple, low-cost soft lithographic method. A flexible photopolymerizable mold is employed as an intermediate transferring template directly from the developed photoresist texture to fabricate engineered particle-doped light diffuser. The well-designed surface microstructure can directionally scatter the incident light, while the doped ultra-violet curable resin with low concentration of the 2 μm-diameter organosilicone particles can homogenize the scattering light without decreasing transmittance. Experimental results show that the measured transmittance can be as high as 96.9% with little backscattering effect over the whole visible regime. Meanwhile, the haze raises from 30% to 75% with increased dopant concentration from 1 wt% to 7 wt% and thickness of the residual layer from 10 μm to 40 μm remained in the imprinting process. The proposed engineered particle-doped light diffuser can manage scattering angle, luminance uniformity and haze, thus it has the capability of homogenizing light and eliminating striations to create more visually pleasing structured lighting in commercial and residential environments. We anticipate that the approach appears to be a strong candidate for future development because of its scalable nature, environmentally-friendly process and relatively low cost.