Study of mechanical properties and recommendations for the application of waste Bakelite aggregate concrete

Bakelite waste from industrial manufacturing may be a hazard to the environment and public health. The utilization of waste Bakelite (WB) to replace natural aggregates (NA), such as natural coarse aggregate (NCA) and natural fine aggregate (NFA), in concrete and mortar is an approach for reducing both waste plastic and natural material. This research examines the utilization of waste Bakelite aggregate (WBA) in concrete and mortar mixtures to form waste Bakelite aggregate concrete (WBAC) and waste Bakelite mortar (WBM). The tests cover the physical and chemical properties of WBA, the mechanical properties of WBAC and WBM (including the extraction of chemical substances from WBA utilization to replace NCA and NFA), and recommendations for the application of replacement. The results indicate that WBA particles of different sizes can replace both fine and coarse natural aggregates. Its weight is less than natural aggregate but the absorption rate is higher. As for recommendations for the application, it was found that replacing 20% of NCA with waste Bakelite coarse aggregate in concrete (WBAC-RNCA) was the most suitable proportion, owing to its mechanical properties and safety for the environment and public health, and because its material cost is acceptable. However, the use of waste Bakelite fine aggregate to replace NFA (WBAC-RNFA) in concrete is not appropriate, because its mechanical properties are not sufficient, and it is considered unsafe for the environment and health. Moreover, WBM is not a suitable material for plastering work, since it may be a hazard to the environment and public health, and its cost is higher than conventional mortar.