Determination of forces in high speed blanking using FEM and experiments

The increasing demand for micro-formed and stamped parts such as connectors in the electronic industry is forcing manufacturers to push the speed limit of conventional press technologies to improve throughput. Designing dies/tooling for higher speeds and obtaining extended tool life requires a thorough understanding of the process. This paper discusses an experimental study of the interaction between punch, stripper plate and sheet material at various blanking velocities up to 1600 mm/s. The effect of velocity on punching force is also studied. A methodology to obtain high strain and strain rate dependent material flow stress data using blanking test and finite element modelling is presented.