Fine limestone additions to regulate setting in high volume fly ash mixtures

High volume fly ash (HVFA) concrete mixtures are being considered more frequently due to their cost and sustainability advantages. While the long term performance of these HVFA concretes typically meets or exceeds that of conventional concretes, their early age performance is often characterized by excessive retardation of the hydration reactions, delayed setting times, and low strengths. Extending an HVFA mixture to a ternary blend that incorporates a fine limestone powder may provide a viable solution to these deficiencies, particularly the hydration retardation and setting issues. In this paper, a nano-limestone powder and two other limestone fillers of increasing median particle size (4.4 μm and 16.4 μm) are investigated for their propensity to accelerate early age reactions and reduce setting times in a Class C fly ash/cement blend. The fineness of the limestone has measurable effects on its efficacy in accelerating hydration and decreasing setting times. Companion specimens prepared with a fine silica powder suggest that the fine limestone may act favorably through both a physical and a chemical mechanism. Isothermal calorimetry and Vicat needle penetration measurements on pastes are accompanied by strength measurements on mortars, to verify that the limestone powder substitutions are not negatively impacting strength development. A linear relationship with a reasonable correlation is found to exist between 1 d and 7 d compressive strengths of mortars and their accompanying cumulative heat release values as determined using isothermal calorimetry.

► Limestone additions reduce set retardation caused by fly ash in HVFA mixtures.
► Finer limestones provide a greater reduction in set times.
► These limestone additions do not negatively impact compressive strength development.
► A linear relationship is observed between heat release and compressive strengths.