Usage of inherent storage for minimisation of wastewater in multipurpose batch plants

Wastewater minimisation in batch plants is gaining importance due to intensifying environmental legislation and the gradual reduction in the number of freshwater sources. Intrinsic in the minimisation of wastewater in batch plants is the reuse of wastewater through intermediate storage vessels. However, the intermediate storage vessels take up unnecessary space which is undesirable in processes which are generally undertaken in limited spaces. Furthermore, in any batch process there are processing units that are not used extensively in the time horizon. In other words, these units remain idle for the major part of the time horizon, amounting to wasted return on capital investment. The idle processing units can be used as storage vessels, since any processing unit is, in essence, a storage vessel. In doing this one can reduce the size of the central storage and increase the utilisation of capital intensive processing units. The methodology presented in this paper deals with the minimisation of single contaminant wastewater by exploiting the inherent storage possibilities in idle processing units. The methodology is applied to two cases. In the first case the objective is to minimise the amount of effluent and the size of the central storage vessel through the usage of inherent storage, as commonly encountered in grassroot design. In the second case the objective is to determine the minimum wastewater target through the usage of both inherent storage and fixed central storage, as encountered in retrofit design.