Problems and issues in laser beam welding of aluminum–lithium alloys

Aluminum–lithium (Al–Li) alloys are very attractive for potential aerospace applications due to their lower density, higher specific strength and rigidity, better corrosion and fatigue crack growth resistance properties, compared to conventional aluminum alloys. Laser beam welding (LBW), being an advanced joining method, has already been approved for applications involving aluminum alloys. However, there are still a number of problems and issues to be answered and solved in LBW of Al–Li alloys. In this review, the properties of Al–Li alloys and the characteristics of LBW are introduced, the formation and prevention of the main weld defects such as porosity and hot cracking are discussed, and then the weld microstructure and the joint mechanical properties are described in highlight. At the end, an outlook on future trends is presented.