Application of vibration in the laser powder deposition process

Laser powder deposition (LPD) has been used for a few decades as a technique that is unique in the application of complex geometry part manufacturing, high-value parts repairing, and surface modification. However, improving the buildup quality of LPD process is still a challenge because of the presence of defects. In this paper, the effect of in-process vibration frequency on the buildup properties of LPD is studied. Experimental results show that the vibratory energy has a significant effect on reducing porosity. Up to an 80% reduction in the porosity and the maximum defect size can be obtained by choosing the appropriate vibration parameters. In addition, a more homogeneous microstructure is achieved that results in less deviation in hardness throughout the buildup.