Studies in Predicting Chip Formation in Contour Milling Using FEA Analysis

This paper provides an overview of uncut chip thickness for contour milling, which is then used in conjunction with FEA simulations to establish a strong method for understanding the best ways to evaluate machining conditions for complex workpieces. This information is then used to analyze and compare tool designs for achieving higher productivity in contour milling. Finally, it is discussed how both FEA and tool path generation techniques can work together to make faster and more robust machining processes utilizing better tool designs.