Research and realization of ultrasonic gas flow rate measurement based on ultrasonic exponential model

• We present an improved method EGACO-3cycles for ultrasonic gas flow rate measurement.
• The method can solve local convergence problem of GACO-3cycles method.
• Flow rate measurement system is realized.
• Flow measurement range ratio can reach 500:1.
• Measurement accuracy is 0.5%.

For ultrasonic gas flow rate measurement based on ultrasonic exponential model, when the noise frequency is close to that of the desired signals (called similar-frequency noise) or the received signal amplitude is small and unstable at big flow rate, local convergence of the algorithm genetic-ant colony optimization-3cycles may appear, and measurement accuracy may be affected. Therefore, an improved method energy genetic-ant colony optimization-3cycles (EGACO-3cycles) is proposed to solve this problem. By judging the maximum energy position of signal, the initial parameter range of exponential model can be narrowed and then the local convergence can be avoided. Moreover, a DN100 flow rate measurement system with EGACO-3cycles method is established based on NI PCI-6110 and personal computer. A series of experiments are carried out for testing the new method and the measurement system. It is shown that local convergence doesn’t appear with EGACO-3cycles method when similar-frequency noises exist and flow rate is big. Then correct time of flight can be obtained. Furthermore, through flow calibration on this system, the measurement range ratio is achieved 500:1, and the measurement accuracy is 0.5% with a low transition velocity 0.3 m/s.