Demonstration of a portable near-infrared CH4 detection sensor based on tunable diode laser absorption spectroscopy

• Portable near-infrared CH4 detection sensor at 1.654 μm using DFB laser.
• Self-developed intelligent temperature controller and scan and modulation module.
• Self-developed cost-effective lock-in amplifier.
• Competitive characteristics compared with other reported portable sensors.
• Expanded detection on other gases with the same hardware and modified software.

A portable near-infrared (NIR) CH4 detection sensor based on a distributed feedback (DFB) laser modulated at 1.654 μm is experimentally demonstrated. Intelligent temperature controller with an accuracy of −0.07 to +0.09 °C as well as a scan and modulation module generating saw-wave and cosine-wave signals are developed to drive the DFB laser, and a cost effective lock-in amplifier used to extract the second harmonic signal is integrated. Thorough experiments are carried out to obtain detection performances, including detection range, accuracy, stability and the minimum detection limit (MDL). Measurement results show that the absolute detection error relative to the standard value is less than 7% within the range of 0–100%, and the MDL is estimated to be about 11 ppm under an absorption length of 0.2 m and a noise level of 2 mVpp. Twenty-four hours monitoring on two gas samples (0.1% and 20%) indicates that the absolute errors are less than 7% and 2.5%, respectively, suggesting good long term stability. The sensor reveals competitive characteristics compared with other reported portable or handheld sensors. The developed sensor can also be used for the detection of other gases by adopting other DFB lasers with different center-wavelength using the same hardware and slightly modified software.