Syntheses of carbon porous materials with varied pore sizes and their performances as catalyst supports during methanol oxidation reaction

Carbon porous materials (CPMs) with extended ranges of pore size and morphology were replicated using various porous silicas, such as zeolites, mesoporous silicas, and photonic crystals, as templates by means of chemical vapor infiltration (CVI) method. The micro-, meso-, and macro-porous carbons so fabricated were adopted as supports for the metal (Pt) catalyst for direct methanol fuel cells (DMFCs), and the supported Pt/CPM electrocatalysts were characterized by a variety of different spectroscopic/analytical techniques, viz. transmission electron microscopy (TEM), Raman, X-ray photoelectron spectroscopy (XPS), gas physisorption/chemisorption analyses, and cyclic voltammetry (CV). That these Pt/CPMs were found to exhibit superior electrocatalytic activities compared to the commercial Pt/XC-72 with a comparable Pt loading during methanol oxidation reaction (MOR) is attributed to the presence of Pt nanoparticles (NPs; typically 1–3 nm in size) that are highly dispersed in the CPMs, facilitating an improved tolerance for CO poisoning. While the MOR activity observed for various Pt/CPMs tend to increase with increasing pore size of the carbon supports, Pt catalyst supported on carbon substrates possessing microporosities was found to have superior stability in terms of tolerance for CO poisoning than those with greater pore size or having meso- and macroporosities.

► CPMs with varied pore sizes (1–400 nm) were replicated from various porous silicas by CVI method.
► MOR activities of Pt/CPM electrocatalysts increase with increasing pore size of CPM support.
► Microporous CPMs are favorable supports for Pt in terms of catalytic performance and CO-tolerance.