A simulation-optimization approach for integrated sourcing and inventory decisions

In this paper, we study a generalized vendor selection problem that integrates vendor selection and inventory replenishment decisions of a firm. In addition to vendor-specific procurement and management costs, we consider inventory replenishment, holding, and backorder costs explicitly to meet stationary stochastic demand faced by the firm. Our goal is to select the best set of vendors along with the optimum inventory decisions at each plant of the firm so that we minimize the system-wide total costs and achieve desired service and reliability levels. Due to uncertainties inherent in the problem related to demand observed by the firm, quality provided by vendors, and disruptions observed by vendors, we utilize a simulation-optimization approach to solve the problem. More specifically, we build a discrete-event simulation model to evaluate the objective function of the problem that works in concert with a scatter search-based metaheuristic optimization approach to search the solution space. Computational results not only provide managerial insights and measure the significance of intangible factors in the vendor selection process but also highlight the importance of computational tools such as simulation-optimization for the vendor selection problem.