Integrating angle-frequency domain synchronous averaging technique with feature extraction for gear fault diagnosis

Gear fault diagnosis relies heavily on the scrutiny of vibration responses measured. In reality, gear vibration signals are noisy and dominated by meshing frequencies as well as their harmonics, which oftentimes overlay the fault related components. Moreover, many gear transmission systems, e.g., those in wind turbines, constantly operate under non-stationary conditions. To reduce the influences of non-synchronous components and noise, a fault signature enhancement method that is built upon angle-frequency domain synchronous averaging is developed in this paper. Instead of being averaged in the time domain, the signals are processed in the angle-frequency domain to solve the issue of phase shifts between signal segments due to uncertainties caused by clearances, input disturbances, and sampling errors, etc. The enhanced results are then analyzed through feature extraction algorithms to identify the most distinct features for fault classification and identification. Specifically, Kernel Principal Component Analysis (KPCA) targeting at nonlinearity, Multilinear Principal Component Analysis (MPCA) targeting at high dimensionality, and Locally Linear Embedding (LLE) targeting at local similarity among the enhanced data are employed and compared to yield insights. Numerical and experimental investigations are performed, and the results reveal the effectiveness of angle-frequency domain synchronous averaging in enabling feature extraction and classification.