An architecture to integrate IEC 61131-3 systems in an IEC 61499 distributed solution

• The paper presents a software architecture to integrate IEC-61131 and IEC-61499 modules in a DCS solutions.
• The architecture permits to reuse IEC-61131 software.
• The architecture permits to maintain IEC-61499 advanced sw engineering concepts.
• A methodology on how to perform integration utilizing the architecture is presented via a case study.
• The architecture does not introduce significant performance overhead.

The IEC 61499 standard has been developed to allow the modeling and design of distributed control systems, providing advanced concepts of software engineering (such as abstraction and encapsulation) to the world of control engineering. The introduction of this standard in already existing control environments poses challenges, since programs written using the widespread IEC 61131-3 programming standard cannot be directly executed in a fully IEC 61499 environment without reengineering effort. In order to solve this problem, this paper presents an architecture to integrate modules of the two standards, allowing the exploitation of the benefits of both. The proposed architecture is based on the coexistence of control software of the two standards. Modules written in one standard interact with some particular interfaces that encapsulate functionalities and information to be exchanged with the other standard. In particular, the architecture permits to utilize available run-times without modification, it allows the reuse of software modules, and it utilizes existing features of the standards. A methodology to integrate IEC 61131-3 modules in an IEC 61499 distributed solution based on such architecture is also developed, and it is described via a case study to prove feasibility and benefits. Experimental results demonstrate that the proposed solution does not add substantial load or delays to the system when compared to an IEC 61131-3 based solution. By acting on task period, it can achieve performances similar to an IEC 61499 solution.