Integrating phase change materials into concrete through microencapsulation using cenospheres

Phase change materials (PCMs) can enhance the building energy efficiency through thermal energy storage and thermal regulation. Microencapsulated PCMs (MEPCMs) provide a better utilization of PCMs with building materials. This study proposes a novel method to encapsulate PCMs into cenospheres which are hollow fly ash particles generated in coal burning power plants with size ranging from a few micrometers to hundreds of micrometers. The shell of the cenosphere inherently has some small pores which are sealed by a thin layer of glass-crystalline film. By removing this film through chemical etching, these holes can be exposed, providing paths for PCMs moving into the internal void of cenospheres. A thin layer of silica is coated on the PCM loaded cenospheres to prevent the possible leakage of liquid PCMs. The produced PCM microcapsules are referred to as CenoPCM, which can be directly added into traditional construction and building materials such as concrete to produce thermally active concrete. Prototype thermally active cement mortar integrated with the produced CenoPCM capsules have also been manufactured and characterized for its mechanical and microstructural properties. The characterizations showed that there was only minor reduction in strength and the mortar remained strong enough for building application. From this work, it is found that the produced CenoPCM capsules have great potential to be added into construction materials for reducing energy consumptions in buildings.