Ergonomic evaluation and redesign of children bicycles based on anthropometric data

Proper bicycle fit is very important for cycling performance, efficiency, comfort and injury prevention. This is especially true in the case of children cyclists that do not have the necessary cycling experience, balance and the fully developed musculoskeletal system of the adults. Bicycle fit depends on both the design and dimensions of the bicycle as well as on the anthropometric dimensions of the cyclist. In the present paper a case study concerning the ergonomic evaluation and redesign of a series of bicycles for children and teenagers 7–14 years old is presented. The study has been commissioned by a major Greek bicycle manufacturer who wanted to gain competitive advantage by introducing new anthropometrically-designed bicycles. Employing virtual modelling techniques and the method of Principal Component Analysis, bicycle affordance for selected representative cases and various bicycle sizes has been examined. Based on the results of the study redesign recommendations that improved bicycle fit for specific groups were proposed and a formal bicycle size selection method has been defined. The redesigned bicycles are now in full production and distribution is underway in many commercial outlets in Greece.