Engagement and control of synchroniser mechanisms in dual clutch transmissions

The study of synchroniser engagements in dual clutch transmissions is undertaken in this paper, identifying limitations to the repeatability of actuation, demonstrating one popular solution for positive synchroniser control and offering an alternate engagement tool. Principally, high wet clutch drag and the synchroniser design have lead to detrimental alignments conditions, where indexing chamfers on sleeve and target gear delay engagement of the mechanism and lead to potential sleeve block out. This paper focuses on the investigation of different control methods for overcoming these detrimental alignment conditions. The application of a closed loop control method to overcome block out related engagements is studied, and, for comparison, a novel engagement tool for overriding all chamfer alignment conditions is introduced and evaluated. Results have demonstrated that both techniques have some limitations, with the novel tool being capable of providing direct control of all chamfer engagements with limited extension of the duration of synchroniser engagements; however, some tuning of mechanism parameters is required for different engagement conditions.

► Study of the engagement and control of synchronisers in dual clutch transmissions.
► Simulation of detrimental engagement conditions during synchroniser actuation.
► Application of closed loop control of the sleeve to overcome these conditions.
► Application of a novel excitation tool to control engagements.