A sensitivity analysis of vibrations in cracked turbogenerator units versus crack position and depth

The dynamic behaviour of heavy, horizontal axis, turbogenerator units affected by transverse cracks can be analysed in the frequency domain by means of a quasi linear approach, using a simplified breathing crack model applied to a traditional finite element model of the shaft-line. This allows to perform a series of analyses with affordable computational efforts.Modal analysis combined to a simplified approach for simulating the dynamical behaviour allows to predict the severity of the crack-excited vibrations, resolving the old-age question on how deep a crack must be to be detected by means of vibration measurements of the machine during normal operating conditions.The model of a 320 MW turbogenerator unit has been used to perform a numerical sensitivity analysis, in which the vibrations of the shaft-line, and more in detail the vibrations of the shaft in correspondence to the bearings, have been calculated for all possible positions of the crack along the shaft-line, and for several different values of the depth of the crack.