Intensive current transfer in membrane systems: Modelling, mechanisms and application in electrodialysis

Usually in electrochemical systems, the direct current densities not exceeding the limiting current density are applied. However, the recent practice of electrodialysis evidences the interest of other current modes where either the imposed direct current is over the limiting one or a non-constant asymmetrical (such as pulsed) current is used. The paper is devoted to make the mechanisms of mass transfer under these current regimes more clear. The theoretical background for mathematical modelling of mass transfer at overlimiting currents is described. Four effects providing overlimiting current conductance are examined. Two of them are related to water splitting: the appearance of additional charge carriers (H+ and OH− ions) and exaltation effect. Two others are due to coupled convection partially destroying the diffusion boundary layer: gravitational convection and electroconvection. These effects result from formation of concentration gradients (known as concentration polarization) caused by the current flowing under conditions where ionic transport numbers are different in the membrane and solution. Similar effects take place not only in electrodialysis membrane systems, but in electrode ones, in electrophoresis and electrokinetic micro- and nanofluidic devices such as micropumps. The relation of these effects to the properties of the membrane surface (the chemical nature of the fixed groups, the degree of heterogeneity and hydrophobicity, and the geometrical shape of the surface) is analyzed. The interaction between the coupled effects is studied, and the conditions under which one or another effect becomes dominant are discussed. The application of intensive current modes in electrodialysis, the state-of-the-art and perspectives, are considered. It is shown that the intensive current modes are compatible with new trends in water treatment oriented towards Zero Liquid Discharge (ZLD) technologies. The main idea of these hybrid schemes including pressure- and electro-driven processes as well as conventional methods is to provide the precipitation of hardness salts before the membrane modules and that of well dissolved salts after.