Velocity characterization of dense phase pneumatically conveyed solid particles in horizontal pipeline through an integrated electrostatic sensor

• An integrated electrostatic sensor consisting of ring and arc electrodes is designed.
• Various experiments on a dense phase pneumatic conveyor are carried out.
• The flow characteristics of dense phase pneumatically conveyed particles are studied.
• The flow characteristics of anthracite and petroleum coke particles are different.

Dense phase pneumatic conveying of pulverized fuel particles under high pressure is one of the key techniques in large scale gasification of coal and petroleum coke. The real time and continuous measurement of dense phase gas–solid flow parameters such as particle velocity, concentration and mass flow rate has great significance for the in-depth understanding of particle flow dynamic behaviors and the optimized design of the conveying system. In this paper, an integrated electrostatic sensor is designed and used to explore the flow characteristics of anthracite and petroleum coke particles on a dense phase pneumatic conveyor. The ring electrodes in the integrated sensor are capable of measuring the “mean” velocity of solid particles over the whole cross-section of the pipeline, while the arc electrodes are employed to determine the local velocity of particles near them. The experimental results on a dense phase pneumatic conveyor under high pressure demonstrate that the flow characteristics depend on the physical properties of solid particles and carrying gas. Petroleum coke particles are much easier to be suspended in the gas flow than the anthracite particles, but its flow stability is worse. The local velocities from the arc electrode pairs mounted on the top of the pipeline are usually higher than those from the arc electrodes on the bottom for a stratified flow. The velocity from the ring electrode pair, indicating the mean velocity of particles over the whole cross-section, is usually higher than the local velocities from the arc electrode pairs for a suspension flow. In addition, the relationship between the mass flow rate and charge level of dense phase pneumatically conveyed solid particles is very complicated due to the complexity of the particle flow and the charge level cannot be used to measure particle concentration or mass flow rate.