Experiments on the global buckling and collapse of built-up cold-formed steel columns

This paper reports on experiments addressing the buckling and collapse behavior of back-to-back lipped channel built-up cold-formed steel (CFS) columns assembled using 16 different CFS lipped channel sizes. The lipped channel sections are connected at the web using a pair of self-drilling screw fasteners at a specified spacing along the column length of 1.83 m (6 ft). These experiments aim to quantify the effect of two web fastener layouts on composite action for each section size, study member end fixity, observe buckling and collapse behavior, and provide benchmarks for design that includes specific considerations for thin-walled member buckling. A total of 32 monotonic, displacement-controlled, concentric compression tests are completed with up to 17 position transducers monitoring displacements at key locations. All tests are conducted with the built-up member seated in CFS tracks, as would be found in practice. Local-global interaction is shown to be a prevalent failure mode, and the stud-to-track end condition is determined to be semi-rigid, but generally closer to a fixed condition. End rigidities are estimated using a Southwell approach. Rational design approaches extending the application of the Direct Strength Method (DSM) and employing current state-of-the-art numerical modeling techniques are proposed and validated with test data. In addition, the development of definitive design recommendations that help reduce the complexity of fastener designs and incorporates the DSM framework when predicting built-up member strength is underway.