Triangulation-based edge measurement using polyview optics

Laser triangulation sensors as non-contact measurement devices are widely used in industry and research for profile measurements and quantitative inspections. Some technical applications e.g. edge measurements usually require a configuration of a single sensor and a translation stage or a configuration of multiple sensors, so that they can measure a large measurement range that is out of the scope of a single sensor. However, the cost of both configurations is high, due to the additional rotational axis or additional sensor. This paper provides a special measurement system for measurement of great curved surfaces based on a single sensor configuration. Utilizing a self-designed polyview optics and calibration process, the proposed measurement system allows an over 180° FOV (field of view) with a precise measurement accuracy as well as an advantage of low cost. The detailed capability of this measurement system based on experimental data is discussed in this paper.