Design and control of a novel compliant differential shape memory alloy actuator

This paper presents the design and control of a novel compliant differential shape memory alloy (SMA) actuator with significantly improved performance compared to traditional bias and differential type SMA actuators. This actuator is composed of two antagonistic SMA wires and a mechanical joint coupled with a torsion spring. The differential SMA wires are utilized to increase the response speed, and the torsion spring is employed to reduce the total stiffness of SMA actuator and improve the output range. Theoretical models that include the stiffness equations of the SMA wire as well as the dynamics of three different SMA actuation systems are introduced and compared. Simulation and experimental results have proved that this new actuator can provide larger output angle compared to conventional SMA actuators under the same conditions. Moreover, regulation and tracking control experiments have demonstrated that this compliant differential SMA actuator achieves higher response speed compared to the bias SMA actuator using compatible PI controller. The tracking performance is further improved by the saturated PI controller.