A digital image analysis technique for quantitative characterisation of high-speed sprays

A digital image analysis technique developed as a particle or droplet sizing tool and capable of measuring non-spherical objects has been examined in terms of its suitability for quantitative measurements in moderately dense sprays and in particular the potential capability for the characterisation of small diameter, high-speed two-phase flows by employing high-intensity pulsed lasers for illumination. In order to evaluate robustness of the image analysis technique (PDIA), measurement certainty and also to assess whether measurement performance is sensitive to the optical set-up, the technique was applied to data obtained from a hollow cone spray via two independent optical configurations which employed firstly a diode laser and secondly an Nd:YAG laser. The calibration response of the two optical set-ups revealed significant differences in terms of the depth-of-field characteristics and thus effective measurement volume dimensions. Despite these differences, a comparison of PDIA spray data revealed excellent agreement between the two datasets for measured diameters in the range 10–90 μm in the number distributions which not only confirmed robustness of the technique but also the potential of PDIA for the measurement of fast, small diameter objects. Subsequent comparisons of the PDIA data were made with PDA data obtained within the same spray in space and time and showed excellent agreement between the two techniques for droplets larger than approximately 25 μm in diameter. Discrepancies between PDIA and PDA were observed in the volume size distributions for the larger droplets measured whose diameters were greater than approximately 40 μm. This discrepancy is due to the ability of PDIA to measure the diameter of non-spherical droplets which were shown to exist in significant numbers at this measurement location within the spray. In contrast, the well-established technique PDA, which relies on the assumption of droplet sphericity clearly does not detect the presence of these larger deformed droplets.