General solution for high dynamic range three-dimensional shape measurement using the fringe projection technique

• A solution for 3-D measurement of scene with different optical properties.
• The solution can inspect scene with large variation range of reflectivity.
• Surfaces of specular highlights and largely varying reflectivity can be measured.

This paper presents a general solution for realizing high dynamic range three-dimensional (3-D) shape measurement based on fringe projection. Three concrete techniques are involved in the solution for measuring object with large range of reflectivity (LRR) or one with shiny specular surface. For the first technique, the measured surface reflectivities are sub-divided into several groups based on its histogram distribution, then the optimal exposure time for each group can be predicted adaptively so that the bright as well as dark areas on the measured surface are able to be handled without any compromise. Phase-shifted images are then captured at the calculated exposure times and a composite phase-shifted image is generated by extracting the optimally exposed pixels in the raw fringes images. For the second technique, it is proposed by introducing two orthogonal polarizers which are placed separately in front of the camera and projector into the first technique and the third one is developed by combining the second technique with the strategy of properly altering the angle between the transmission axes of the two polarizers. Experimental results show that the first technique can effectively improve the measurement accuracy of diffuse objects with LRR, the second one is capable of measuring object with weak specular reflection (WSR: e.g. shiny plastic surface) and the third can inspect surface with strong specular reflection (SSR: e.g. highlight on aluminum alloy) precisely. Further, more complex scene, such as the one with LRR and WSR, or even the one simultaneously involving LRR, WSR and SSR, can be measured accurately by the proposed solution.