Electric power generation using vibration of a polyurea piezoelectric thin film

An energy harvesting system is proposed, in which mechanical energy is converted to electrical energy through the piezoelectric effect of a polymer polyurea film on the device. Electrical energy harvesting methods that use piezoelectric elements have been reported by several groups, and lead zirconate titanate (PZT) is predominantly employed as the piezoelectric material. An energy harvesting device with a polyurea thin film formed through vapor deposition polymerization with 4,4′-diphenylmethane diisocyanete (MDI) and 4,4′-diamino diphenyl ether (ODA). The conversion efficiency from mechanical to electrical energy was calculated using finite elemental analysis (FEA) of the cantilever configuration. Higher conversion efficiency was obtained using a thinner and shorter cantilever configuration with increased resonance frequency of the device. Experiments were conducted using an electric power generation device with a 3 μm thick polyurea thin film attached to a 0.1-mm-thick, 18-mm-long beryllium copper cantilever. Vibration in the vertical direction, which induces the bending vibration on the cantilever, was applied to the device and the output voltage was measured by connecting load resistances. The output power was measured with a change in the load resistance from 10 kΩ to 10 MΩ, and an optimum output was obtained at 1 MΩ, which corresponds to the value calculated using FEA. The conversion efficiency was improved by changing the cantilever length and an efficiency of 0.233% was obtained with a 4-mm-long cantilever.