Experimental and numerical study on aeroacoustic sound of axial flow fan in room air conditioner

Fan is one of the main noise sources of the room air-conditioners. Axial flow fans are widely used in the outdoor unit of split type air-conditioners. The interaction between the fan and the heat exchanger should be taken into consideration. However, only a few researches have been carried out on predicting the aeroacoustic noise because of the difficulty in obtaining detailed information of the flow field. This paper is to understand the generation mechanism of sound and to develop a prediction method for the flow field and the acoustic pressure field of the outdoor unit. Acoustic measurement is performed in a semi-anechoic chamber. Effects of each components is analyzed. Based on commercial computational fluid dynamics (CFD) code, Fluent, Fukano’s model is used to predict the overall sound pressure level of broadband noise. The predicted sound pressure levels based on original Fukano’s model are 7.66 dB and 7.42 dB lower than measurement results at 780 rpm and 684 rpm, respectively. And the errors are about 13%. However, when wake width and relative velocity are both calculated by numerical simulations and the distance to blade trailing edge is taken into consideration, the difference of sound pressure level between measurement and prediction is less than 3.4 dB and errors less than 5.5% while the distance is less than 10 mm. Thus, the distance to blade trailing edge should also be an important parameter for Fukano’s model. In comparison with experimental results, it is clearly shown that the Fukano method based on numerical simulation can provide more accuracy than the original Fukano model and numerical results are in a reliable level.