Numerical analysis of the stress distribution in single-lap shear tests under elastic assumption—Application to the optimisation of the mechanical behaviour

The single lap joint is the most used test in order to analyse the behaviour of an adhesive in an assembly as on one hand, the manufacturing of such specimens is quite easy, and on the other hand they require only a classic tensile testing machine. However, such specimens are associated with complex loading of the adhesive, i.e. non-uniform shear stress along the overlap length, quite large peel stress at the two ends of the overlap and significant edge effects associated with geometrical and material parameters. In addition, the stress concentrations can contribute to fracture initiation in the adhesive joints and thus can lead to an incorrect analysis of the adhesive behaviour. Therefore, understanding the stress distribution in an adhesive joint can lead to improvements in adhesively bonded assemblies. The first part of this paper presents the influence of edge effects on the stress concentrations in single lap joints under elastic assumption of the material and using a pressure-dependent elastic limit of the adhesive. In the second part, some usual geometries, proposed in the literature about stress limitation, are compared with respect to the maximum load transmitted by single lap joint. The last part presents some geometries, which significantly limit the influence of edge effects and are more appropriate for analysing the behaviour of the adhesive.