Plastic limit loads for pipe bends with circumferential through-wall crack under torsion moment

• The limit loads increase with r/t decreasing, R/r increasing and θ/π decreasing.
• The weakening factor decreasing rate W performs three typical stages.
• For torsion case shear stress have a decisive influence on the weakening approach.
• Crack is pulled open by in-plane bending load while is torn open by torsion load.

In this work, finite element (FE) method is used to determine plastic limit load solutions for pipe bends with circumferential through-wall crack under torsion moment. Both extrados and intrados crack are considered regarding of crack location. Based on FE results estimated solutions are proposed for application, and are also compared with corresponding solutions in previous literatures showing that existing solutions are unfit for prediction of torsion load. The weakening factor W decreases with crack length increasing, and the decreasing rate exhibits three typical stages which performs a similar trend to that with bending moment. Finally a detailed analysis for the mechanical behavior of pipe bends has been conducted which provides some evidence to explain the weaken effect caused by the presence of crack. In torsion mode results show that the non-uniform distributed shear stress is performing symmetric to the profile plane and may have a crucial influence on the weakening factor, while in bending mode the distribution in axial stress and circumferential stress is symmetric to the profile plane and has a decisive influence. Therefore crack is pulled open by in-plane bending load while torn open by torsion load. Some evidence also can be obtained from the Mises stress distribution, where similar variation rule will provide another argument to support such description.