Experimental study of the brittle–ductile transition in hot cutting of SG iron specimens

The present paper investigates the brittle–ductile transition (BDT) of the primary shear zone during cutting of spheroidal graphite (SG) iron in the austenitization temperature range (around 1000 °C). The experimental tests were performed using a cutting test bench in the cutting speed range of 0.8–1.6 m s−1. The cut surfaces were studied using optical microscopy and scanning electron microscope (SEM) analysis techniques. The obtained results revealed either consequent deep fractured regions governed by a brittle-cracking regime (BCR) or a crack-free cut surface governed by a ductile-shear regime (DSR) with large plastic deformations.When cutting data were discussed with respect to the influences of cutting parameters and obtained cut surface, the correlation is significantly rich. Both cut surface integrity, cutting force curves and metallographic results show a BDT indicating a change in the dominating hot cutting process mechanism. Such a transition is associated with the dynamic recrystallization promoting strain softening and hot cutting by ductile shearing.

► SG iron behavior under orthogonal hot cutting process.
► Brittle–ductile transition within the primary shear zone is studied.
► Dynamic recrystallization plays a significant role for controlling hot cutting process.
► Deep brittle damages are initiated when dynamic recrystallization is delayed.
► Dynamic recrystallization suppresses brittle cracking by ductile shear mode.