Micromechanical modeling and characterization of damage evolution in glass fiber epoxy matrix composites

Hightlights
• RVE of S-glass fiber reinforced epoxy-matrix composites.
• Experimentally calibrated and validated FE model for rate dependent deformation and damage.
• Cruciform tests and micro-droplet tests used for calibration and validation.
• Sensitivity analyses for effect of mesh, material parameters and strain rate on damage.
• Effect of microstructural morphology on the evolution of damage and its path.

This paper develops an experimentally calibrated and validated 3D finite element model for simulating strain-rate dependent deformation and damage behavior in representative volume elements of S-glass fiber reinforced epoxy-matrix composites. The fiber and matrix phases in the model are assumed to be elastic with their interfaces represented by potential-based and non-potential, rate-dependent cohesive zone models. Damage, leading to failure, in the fiber and matrix phases is modeled by a rate-dependent non-local scalar CDM model. The interface and damage models are calibrated using experimental results available in the literature, as well as from those conducted in this work. A limited number of tests are conducted with a cruciform specimen that is fabricated to characterize interfacial damage behavior. Validation studies are subsequently conducted by comparing results of FEM simulations with cruciform and from micro-droplet experiments. Sensitivity analyses are conducted to investigate the effect of mesh, material parameters and strain rate on the evolution of damage. Furthermore, their effect on partitions of the overall energy are also explored. Finally the paper examines the effect of microstructural morphology on the evolution of damage and its path.