Rapid estimation of fatigue entropy and toughness in metals

• A correlation is developed to predict fatigue entropy and toughness of metals.
• Predictions are made based on the thermal response of the materials.
• The trend of hysteresis energy and temperature evolutions is discussed.
• Predicted results are found to be in good agreement to those measured.

An analytical model and an experimental procedure are presented for estimating the rate and accumulation of thermodynamic entropy and fatigue toughness in metals subjected to cyclic uniaxial tension–compression tests. Entropy and plastic strain energy generations are predicted based on the thermal response of a specimen at different levels of material damage. Fatigue tests are performed with cylindrical dogbone specimens made of tubular low-carbon steel 1018 and solid medium-carbon steel 1045, API 5L X52, and Al 6061. The evolution of the plastic strain energy generation, temperature, and thermal response throughout a fatigue process are presented and discussed. Predicted entropy accumulation and fatigue toughness obtained from the proposed method are found to be in good agreement to those obtained using a load cell and an extensometer over the range of experimental and environmental conditions considered.

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