Properties and printability of compression moulded recycled polyethylene

• Moulded recycled LDPE and HDPE obtained from municipal plastic waste were studied.
• Recycling process lowers melting temperature and crystallinity of LDPE and HDPE.
• Deterioration of tensile properties at thin recycled moulded PE plates is negligible.
• Addition of 4% master batch resulted in higher colour saturation of prints.
• Appropriate print quality of recycled PE was obtained with UV inkjet printing.

The goal of the research was the determination of the properties and printability of polymeric materials made from the recycled polymers, low-density polyethylene (LDPE) and high-density polyethylene (HDPE). From the primary (virgin) polymers and secondary (recycled) polymers that were obtained from the separately collected fractions of waste packaging, compression moulded plates were produced. The tensile properties of 1 mm and 2 mm thin plates were correlated with some structural characteristics: melting point, melting enthalpy and crystallinity degree. It was determined that the recycling process changes the melting behaviour, lowers the crystallinity and to some extent influences the tensile properties of plates. LDPE and HDPE compression moulded plates were printed with the UV inks on the large format digital UV inkjet printer Océ Arizona. To investigate the printability of plates made from the recycled materials some of their surface properties were determined. Higher optical density, area of ink coverage and dot gain of the printed HDPE plates compared to the LDPE plates are the consequence of higher roughness, higher surface energy with prevailing part of the polar component. By adding 4% of coloured master batch to the recycled polymer at moulding, the uniformity of colour is improved leading to the higher print quality. The results have shown that the digital UV inkjet printing technique could be applied for printing recycled polyethylene plastic materials, used for disposable low cost packaging products.