Wear properties of high pressure torsion processed ultrafine grained Al–7%Si alloy

• More homogenous distribution of the Si particles was noted after the HPT process.
• The microhardness increases obviously after the HPT.
• The HPT samples have higher wear resistance than the as-cast samples.
• Wear mechanism depends on sliding distance, applied load and grain size.
• Coefficient of friction depends on sliding distance and grain size.

In this paper, Al–7 wt% Si alloy was processed via high pressure torsion (HPT) at an applied pressure 8 GPa for 10 revolutions at room temperature. The microstructure and hardness of the HPT samples were investigated and compared with those of the as-cast samples. The wear properties of as-cast and the HPT samples under dry sliding conditions using different sliding distances and loads were investigated by reciprocated sliding wear tests.The HPT process successfully resulted in nanostructure Al–7 wt% Si samples with a higher microhardness due to the finer Al matrix grains and Si particles sizes with more homogeneous distribution of the Si particles than those in the as-cast samples.The wear mass loss and coefficient of friction values were decreased after the HPT process. The wear mechanism was observed to be adhesive, delamination, plastic deformation bands and oxidization in the case of the as-cast alloy. Then, the wear mechanism was transformed into a combination of abrasive and adhesive wear after the HPT process. The oxidization cannot be considered as a mechanism that contributes to wear in the case of HPT samples, because O2 was not detected in all conditions.