Experimental determination of stress field parameters in bi-material notches using photoelasticity

The experimental technique of photoelasticity has been utilized for calculating bi-material notch stress intensities as well as the coefficients of higher order terms. Employing the equations of multi-parameter stress field allows data collection from a larger zone from the notch tip and makes the data collection from experiments more convenient. Moreover, the effects of higher order terms in the region near the notch tip are taken into account. For the photoelasticity experiments, a laboratory specimen known as the Brazilian disk with a central notch, consisting of Aluminum and Polycarbonate, has been utilized. Using this specimen, different mode mixities could be easily produced by changing the loading angle. The bi-material notch stress intensities and the first non-singular stress term (called I-stress) were then calculated for different test configurations. In order to utilize the advantages of whole-field photoelasticity and minimize the experimental errors, a large number of data points were substituted in the multi-parameter stress field equations. Then the resulting system of nonlinear equations was solved by employing an over-deterministic least squares method coupled with the Newton–Raphson algorithm. It has been shown that considering the I-stress term improves, to a large extent, the accuracy of the stress intensities calculated through the photoelasticity technique. Moreover, by reconstructing the isochromatic fringes, the effects of the I-stress term on the shape and size of these fringes around the notch tip were investigated for a 30° notch. Finally, the experimental photoelasticity results were compared with the corresponding values obtained from finite element analysis and a good correlation was observed.

► Photoelastic stress analysis was performed for a bi-material V-notch.
► Stress intensities and first non-singular stress term (I-stress) were determined.
► I-stress improved the accuracy of stress intensities obtained from photoelasticity.
► Photoelasticity results consisted well with finite element results.