Effect of a post-weld heat treatment on the mechanical and microstructure properties of AA6061 joints welded by the gas metal arc welding cold metal transfer method

This work studies the effect of a post-weld heat treatment (PWHT) on the mechanical and microstructure properties of an AA6061 sample welded using the gas metal arc welding (GMAW) cold metal transfer (CMT) method. The CMT method was used because the method provides spatter-free welding, outstanding gap bridging properties, low heat input and a high degree of process flexibility. The welded samples were divided into as-welded and PWHT samples. The PWHTs used on the samples were solution heat treatment, water quenching and artificial aging. Both welded samples were cut according to the ASTM E8M-04 standard to obtain the tensile strength and the elongation of the joints. The failure pattern of the tensile tested specimens was analysed using scanning electron microscopy (SEM). A Vickers microhardness testing machine was used to measure the hardness across the joints. From the results, the PWHTs were able to enhance the mechanical properties and microstructure characteristics of the AA6061 joints welded by the GMAW CMT method.

► AA6061 aluminium alloy is typically used in ship building and aircraft application.
► PWHT improves the mechanical and microstructure properties of GMAW CMT joint.
► Smaller grain size and smaller gap between the grains are observed for PWHT joint.