A shape adaptive motion control system with application to robotic polishing

This paper presents a new shape adaptive motion control system that integrates part measurement with motion control. The proposed system consists of four blocks: surface measurement; surface reconstruction; tool trajectory planning; and axis motion control. The key technology used in surface measurement and surface reconstruction is the spatial spectral analysis. In the surface measurement block, a new spectral spectrum comparison method is proposed to determine an optimal digitizing frequency. In the surface reconstruction block, different interpolation methods are compared in the spatial spectral domain. A spatial spectral B-spline method is presented. In the tool trajectory planning block, a method is developed to select a motion profile first and then determine tool locations according to the reconstructed surface in order to improve the accuracy of the planned toolpath. Based on the proposed methods, a software package is developed and implemented on the polishing robot constructed at Ryerson University. The effectiveness of the proposed system has been demonstrated by the experiment on edge polishing. In this experiment, the shape of the part edges is measured first, and then constructed as a wire-frame CAD model, based on which the tool trajectory is planned to control the tool to polish the edges.