DEA-based production planning

Production in large organizations with a centralized decision-making environment like supermarket chains or factories with many workshops, usually involves the participation of more than one individual unit, each contributing a part of the total production. This study is motivated by a production-planning problem regularly faced by the central decision-making unit to arrange new input and output plans for all individual units in the next production season when demand changes can be forecasted. Two planning ideas have been proposed in this paper. One is optimizing the average or overall production performance of the entire organization, measured by the CCR efficiency of the average input and output levels of all units. The other is simultaneously maximizing total outputs produced and minimizing total inputs consumed by all units. According to these two ideas, we develop two DEA-based production planning approaches to find the most preferred production plans. All these individual units, considered as decision-making units (DMUs), are supposed to be able to modify their input usages and output productions. A simple numerical example and a real world data set are used to illustrate these approaches.