Decision support system for the batching problems of steelmaking and continuous-casting production

This paper investigates two batching problems for steelmaking and continuous-casting (SCC) production in an integrated iron and steel enterprise. The tasks of the problems are to make the decisions as how to consolidate ordered slabs into charges, and then how to group charges into casts. The effective decisions on these batching problems can help to balance the requirements of materials in downstream production lines, improve the customer satisfaction levels, and reduce production costs (including reduction of open ordered slabs, less slabs quality upgrading, reduction of steel-grade changeovers, and reduction of inefficient utilization of tundishes lives). We first formulate the problems as integer-programming models by consider practical constraints and requirements, and then develop the two heuristic algorithms for the corresponding batching problems. By embedding above models and algorithms, we develop decision support system (DSS) software with interactive planning editor. The DSS has been tested by using practical data set collected from the steelmaking plant in Baosteel which is one of the most advanced iron and steel enterprises in China. Computational experiments demonstrate that the models and algorithms developed can generate the satisfactory solutions when they work together with the planning editor in the DSS.