Machining of β-titanium-alloy Ti-10V-2Fe-3Al under cryogenic conditions: Cooling with carbon dioxide snow

Titanium alloys are widely used in applications that demand a good combination of high strength, good corrosion resistance and low mass. Beta-Titanium alloys offer the highest specific strength among titaniumbased materials. The mechanical properties lead to challenges in machining operations such as high process temperatures, high specific mechanical loads and rapidly increasing tool wear. The high chemical reactivity of titanium leads to rapidly developing flank and notch wear limiting cutting speeds and tool life. Applying industrial gases instead of conventional cooling and lubrication fluids promises increased productivity. In this work, the effectiveness of carbon dioxide snow (CO2) as a coolant for turning Ti-10V-2Fe-3Al is analyzed. The carbon dioxide is provided in a pressurized gas bottle and is fed to the tool tip through holes in the tool holders clamping jaw. Compared to flood emulsion cooling the flank wear was uniform spreaded and tool life was increased by a factor of two even at higher cutting speeds. Tool-life-limiting notch wear and the burr formation at the workpiece have been suppressed.