Particle size effects in flash sintering

The study of 3 mol% yttria stabilized zirconia (3YSZ) with different particle sizes provides new insights into flash sintering. Four powders, all with the same crystallite size but various particle size were investigated: described as nominally 1 μm (D80 = 0.51 μm, meaning 80 vol% has a size less than 0.51 μm), 2 μm (D80 = 0.90 μm), 5 μm (D80 = 2.11 μm) and 10 μm (D80 = 3.09 μm). While the furnace temperature for flash sintering, at a field of 100 V cm−1, increased from 920 °C to 1040 °C with particle size, the specimen temperature in all instances remained at ∼1200 °C. The quantum increase in density decreased with larger particles. The grain size distribution of conventionally and flash sintered specimens remained similar, with some evidence of a preponderance of nanograins in the flash sintered specimens. Joule heating was well below the temperatures that would have been required for sintering in a few seconds. An explanation based upon the nucleation of Frenkel pairs is proposed.