Power ultrasonic transducers with extensive radiators for industrial processing

High-power ultrasonics (HPU) is a green emerging technology that offers a great potential for a wide range of industrial processes. Nevertheless such potential have remained restricted during many years to a limited number of applications which reached commercial development. The possible major problem for extending the range of HPU industrial applications has been the lack of power ultrasonic transducers for large-scale application, adapted to the requirements of each specific problem with high efficiency and power capacity.A new family of HPU transducers with extensive radiators have been recently introduced. It comprises a variety of transducer types designed with the radiators adapted to different specific uses in fluids and multi-phase media. Such transducers implement high power capacity, high efficiency and radiation pattern control. In addition, their design incorporate strategies to eliminate or reduce modal interactions produced at high power as a consequence of their nonlinear behaviour. The introduction of such new transducers has significantly contributed to the development at semi-industrial and industrial level of a number of processes in the food and beverage industry, in environment and in manufacturing. This paper deals with the basic structure and main characteristics of such transducers as well as their performance in the developed application processes.