Novel laser triangulation measurement method for screw rotor profile under multi-factor constraints

In order to achieve optimal control of the screw rotor process, a novel measurement method using laser triangulation under multi-factor constraints was introduced to achieve online measurement of the screw rotor profile. This method involved the integration of a 4-axis motion system, which is used to adjust the laser probe, with a laser displacement sensor (LDS), which is used to measure the screw rotor profile. Firstly, the effect of laser beam positioning on measurement accuracy was analyzed experimentally in conjunction with an improved LDS error compensation model. Then, according to the characteristics of rotor profiles, a laser-measurement trajectory planning algorithm for the rotor profile under multi-factor constraints was developed. Finally, the comparison study between the traditional contact measurement (P65) and the proposed measurement demonstrates that the proposed method has not only kept the advantages of traditional contact measurement, but also shown good performances and high measuring precision.