β-Belite cements (β-dicalcium silicate) obtained from calcined lime sludge and silica fume

The utilization of lime sludge (LS), a pulp and paper industry residue, and silica fume (SF), a ferrosilicon industry by-product, as raw materials for the preparation of β-dicalcium silicate (β-C2S or β-belite) is investigated. β-phase belite is synthesized in a molar ratio of calcined LS/SF at 2.0 by hydrothermal method followed by calcination at 1000 °C for 2 h, which is lower temperature than conventional production temperature of about 1200 °C, and importantly without any chemical stabilizers. The produced belite cements containing 89.3% of β-belite, the rest being α-belite (5.93%), tobermorite (C–S–H, 1.71%), cristobolite (SiO2, 1.83%) and free lime (CaO, 1.24%). The micro analytical characteristic of the raw materials and formed belite are examined by means of TG-DTA-DTG, XRF, XRD, SEM with EDAX, FT-IR, BET techniques and isothermal conduction calorimetry. The hydration of pastes and compressive strength of mortars of the formed β-belite blended with ordinary Portland cement are studied with a partial replacement of cement by 10%, 20% and 30%. The reaction of β-belite in combination with Portland cement is comparable up to 10% replacement of cement to the pozzolanic reactions of other materials used in similar ways. However, it is observed that the premature stiffening of belite incorporated cement pastes takes place with low heat of hydration because of higher reactivity of belite cement incorporation.