The influence of carbon nanotube functionalization route on the efficiency of dispersion in polypropylene by twin-screw extrusion

The joint effect of chemical functionalization and polymer melt blending conditions on carbon nanotube dispersion in polypropylene, as well as its influence on the electrical and mechanical properties of the resulting composites were investigated. Melt blending was performed using a prototype twin screw extruder enabling sampling along the barrel. The carbon nanotube dispersion was assessed by optical and scanning electron microscopy. The functionalization reaction was tailored for compatibility with the polymer, and characterized by X-ray photoelectron spectroscopy. In particular, nanotubes covalently bonded to polypropylene showed distinctive dispersion ability, while the carbon nanotube dispersion remained stable even after re-melting. However, the polypropylene-functionalized nanotubes produced composites with higher electrical resistivity, possibly due to the insulating effect of the polymer bonded to the nanotubes surface.