Texturing of 3Y-TZP zirconia by electrophoretic deposition in a high magnetic field of 17.4 T

Ceramics can be textured during colloidal processing by aligning the suspended particles in a strong magnetic field and retaining this alignment in the green body. Attempts to align tetragonal zirconia particles however were not successful, not even in 12 T magnetic fields. In the current work, monoclinic zirconia was successfully aligned with its (1 0 0) plane perpendicular to the magnetic field direction by electrophoretic deposition (EPD) in a 17.4 T field. Moreover, textured tetragonal zirconia was developed by reactive sintering of undoped pure monoclinic zirconia and co-precipitated 8 mol% yttria-stabilized zirconia. The sintered tetragonal zirconia inherited the alignment of the monoclinic zirconia particle precursor and aligned with its (0 0 1) plane perpendicular to the magnetic field direction. The toughness of the (0 0 1)-oriented 3Y-TZP along the [0 0 1] direction of the textured zirconia was 65% higher than normal to it and 48% higher than the randomly oriented material.