Stereolithography process: Influence of the rheology of silica suspensions and of the medium on polymerization kinetics – Cured depth and width

UV laser stereolithography is a rather new shaping technique that makes it possible the fabrication of complex 3D ceramic structures with a high dimensional accuracy. The green part is built through layer by layer photopolymerization of a light sensitive suspension.Polymerization is thus a critical step to control in this shaping technique. Photopolymerization, with the initiation, propagation and termination reactions, involves the mobility of reactive species and is then sensible to the rheology of the media. This study investigated the influence of the rheology of suspensions of silica particles in an acrylate oligomer and of the intergranular curable organic phase on the UV polymerization. In this respect, the effects of the powder concentration, the state of dispersion and of the dilution of the reactive oligomer on polymerization, are measured.In addition, the influence of the powder loading on the cure depth and cure width, which are respectively pertinent indicators of the reactivity of the suspension and of the dimensional accuracy of the green part, is evaluated.