Morphology and crystal structure of A1-doped TiO2 nanoparticles synthesized by vapor phase oxidation of titanium tetrachloride

Al-doped titanium dioxide nanoparticles with precisely controlled characteristics were synthesized in an aerosol reactor between 900 °C and 1500 °C by vapor-phase oxidation of titanium tetrachloride. The effect of process variables (reactor temperature, initial TiCl4 concentration, residence time and feeding temperature of oxygen) on particle morphology and phase characteristics was investigated using TEM, XRD, EDS, ICP and XPS, etc. The average particle size increased with decreasing oxygen feeding temperature and increasing reaction temperature, residence time and TiCl4 concentration. The presence of aluminum during gas phase reaction increased the rate of phase transformation from anatase to rutile and altered the particle morphology from polyhedral to irregular crystals. TiO2 and Al2O3 co-precipitated during particle formation which lead to the aluminum solid solution in titania. α-Al2O3 and Al2TiO5 were observed at AlCl3/TiCl4 ratios higher than 1.1 and reactor temperatures in excess of 1400 °C. The rutile content, which increased with increasing Al/Ti ratio and residence time, was at a maximum at about 1200 °C and decreased at both lower and higher reactor temperatures.